New Braunfels, TX · Ships Nationwide
New Braunfels, TX — Ships Nationwide

Precision Industrial
Part Manufacturing

Beyond signs. We are a full-service precision metal fabrication shop producing industrial components, machinery parts, and custom hardware to your exact specifications.

Custom metal fabrication, precision cutting, and forming, all under one roof. No minimums. No outsourcing. Built to print, inspected to spec.

No Minimum Order Quote in Hours 1–5 Day Lead Times Custom Assembly 100% Quality Inspection

What We Manufacture

Types of Precision Parts We Produce

From single prototypes to production runs, we manufacture custom metal parts across every industrial category. If it can be cut, formed, and finished from metal, we build it.

Custom Metal Components

Precision-cut parts from 16 gauge to 1/2" thick. Complex geometries, tight nests, and production-ready flat blanks cut to your DXF or DWG files.

Flat blanks & blanks-to-form
Gears, sprockets & profiles
Custom gaskets & shims
Perforated panels
Clean edge finish

Custom Brackets & Mounting Hardware

Structural brackets, equipment mounts, and support assemblies engineered to your load requirements. Built, formed, and finished for permanent installation.

Equipment mounting brackets
Motor & gearbox mounts
Wall & ceiling supports
Pipe saddles & hangers
Shelf & rack brackets

Machinery Components & Replacement Parts

OEM-quality replacement parts, machine guards, and custom components cut and formed to exact drawings. We work from your files or reverse-engineer from samples.

Replacement wear plates
Machine guards & covers
Conveyor components
Gearbox & motor mounts
Shaft collars & spacers

Industrial Enclosures & Panels

Custom NEMA-rated enclosures, control panel boxes, junction boxes, and equipment housings. Formed and finished with cutouts for connectors, switches, and displays.

Electrical control panels
NEMA enclosures
Junction & pull boxes
Equipment housings
Cable tray & raceway

Wear Parts & Hardfaced Components

Abrasion-resistant wear plates, chute liners, bucket edges, and hardfaced components for high-wear industrial applications. AR400 and AR500 available.

Wear plates & liners
Bucket & blade edges
Chute & hopper liners
Scraper blades
Guide rails & wear strips

Structural & Load-Bearing Components

Structural plates, gussets, stiffeners, and load-bearing assemblies built to AWS standards. Certified for building, bridge, and heavy equipment applications.

Structural gussets & plates
Stiffeners & ribs
Base plates & caps
Connection plates
Lifting lugs & eyes

Custom Fixtures, Jigs & Tooling

Production tooling, assembly fixtures, inspection jigs, and assembly aids designed to improve your manufacturing throughput. Built to hold tight repeatability.

Assembly fixtures & jigs
Inspection & gauging jigs
Production fixtures
Locating pins & bushings
Prototype tooling

Flanges, Plates & Connectors

Custom flanges, adapter plates, mounting plates, and connector components formed and finished to your bolt patterns. ANSI and custom patterns available.

Custom flanges & adapters
Mounting & base plates
Custom hole patterns
Spacer plates
Transition connectors

Guards, Shields & Safety Components

OSHA-compliant machine guards, safety shields, barrier panels, and protective enclosures. Designed for operator safety without sacrificing machine access.

Machine safety guards
Point-of-operation shields
Barrier & fence panels
Heat & spark shields
Lockout enclosures

Electronic & Panel Hardware

Front panels, rack mounts, chassis components, heat sinks, and custom hardware for electronics manufacturers. Precision-cut with clean edges and tight tolerances.

Front & rear panels
Rack mount chassis
Heat sinks & spreaders
PCB supports & guides
Custom hardware

Marine & Offshore Components

Corrosion-resistant stainless and aluminum components for marine environments. Dock hardware, vessel fittings, and offshore equipment parts built to withstand saltwater.

Dock & pier hardware
Vessel fittings & brackets
Offshore equipment parts
Marine rail & stanchion
Corrosion-resistant enclosures

HVAC & Sheet Metal Components

Custom ductwork, transitions, dampers, baffles, and sheet metal components for HVAC and mechanical contractors. Galvanized, aluminum, and stainless available.

Custom duct & transitions
Dampers & baffles
Equipment platforms
Vibration isolation mounts
Access panels & doors

Engineering Specifications

Precision You Can Specify

Our equipment and processes deliver repeatable precision. These are the specifications we build to on every order.

Cutting Tolerance

±0.030"

Precision cutting on most geometries

Material Thickness Range

16 ga – 1/2"

Mild steel, stainless, and aluminum

Forming Accuracy

±0.5°

Angle accuracy on bends up to 10' wide

Hole Location Precision

±0.015"

Precision-located hole patterns

Assembly Standard

AWS D1.1

Structural assembly per AWS code

Max Part Size

60" × 120"

Full 5×10 sheet capacity

Surface Finish

Ra 125–250

Standard finish; grinding available

Inspection

100%

Every part dimensionally checked before ship

Industry-Specific Manufacturing

Parts Built for Your Industry

We understand that every industry has unique requirements. Here are the precision parts we manufacture for each sector we serve.

Oil & Gas

Skid frames & bases
Pipe support clamps
Valve & actuator guards
Control panel enclosures
Well site safety signage
Separator components

Construction & Contracting

Structural brackets & plates
Architectural metal panels
Stair & railing components
Equipment mounting frames
Custom lintels & angles
Site safety barriers

Manufacturing & Industrial

Machine guards & covers
Conveyor components
Replacement wear parts
Production fixtures & jigs
Equipment enclosures
Material handling parts

Agriculture & Ranching

Equipment brackets & mounts
Livestock panel components
Feeder & trough hardware
Implement wear parts
Gate & fence hardware
Irrigation components

Food Processing

Sanitary stainless enclosures
Conveyor belt components
Food-grade guards & shields
Stainless work tables
Equipment legs & frames
Wash-down compatible parts

Transportation & Trucking

Trailer brackets & mounts
Load restraint hardware
Skid plates & guards
Custom hitch components
Cargo tie-down points
Frame reinforcement plates

Aerospace & Defense

Precision brackets & mounts
Aluminum structural components
Enclosure & housing parts
Tooling & fixture plates
Custom hardware fittings
Prototype components

HVAC & Mechanical

Custom ductwork & transitions
Damper & baffle assemblies
Equipment platforms & rails
Vibration mount brackets
Access panels & doors
Fan & blower components

Quality Assurance

Our 6-Step Quality Process

Every part goes through a documented quality process — from file review to final inspection. No part ships without passing dimensional verification.

01

File Review & DFM Check

Our team reviews your drawings for manufacturability, material optimization, and potential issues before cutting begins.

02

Material Verification

Material certs verified on every order. We confirm grade, gauge, and heat lot before any cutting starts.

03

Precision Cutting & Forming

Custom cutting and forming to programmed tolerances. First-article inspection on production runs.

04

Assembly & Fit-Up

AWS-standard assembly procedures. Fit-up checked at every stage. Multi-piece assemblies assembled and aligned to spec.

05

Deburring & Inspection

Slag removal, edge deburring, and dimensional inspection to print. Every part verified before it ships.

06

Final Inspection & Documentation

100% dimensional inspection. Parts checked against your drawing. Inspection reports and material certs available on request.

Precision Industrial Part Manufacturing in Texas

Perfect Metal Designs is a precision industrial part manufacturing facility based in New Braunfels, Texas. While we are known for custom metal signs, our core capability is precision metal fabrication — producing industrial components, machinery parts, and custom hardware to exact customer specifications. We serve manufacturers, contractors, oil and gas operators, agricultural operations, and engineering firms across Texas and the entire United States.

What Is Precision Metal Part Manufacturing?

Precision metal part manufacturing is the process of cutting, forming, and finishing metal components to tight dimensional tolerances specified in engineering drawings. Unlike mass-production stamping, precision fabrication produces custom parts in low to medium volumes — from single prototypes to production runs of several hundred units. Every part is manufactured to the customer's exact specifications, inspected against the drawing, and documented for traceability.

Our precision manufacturing process begins with custom cutting, which produces high-definition cuts on mild steel from 16 gauge to 1/2 inch thick, stainless steel from 16 gauge to 3/8 inch, and aluminum from 14 gauge to 1/2 inch. Cut tolerances of ±0.030 inch are standard. After cutting, parts may be formed to angles accurate within ±0.5 degrees, with precision-located hole patterns and custom bolt configurations. Parts ship raw and deburred, ready for your finishing process.

Types of Industrial Parts We Manufacture

Our precision manufacturing capabilities cover a broad range of industrial part categories:

  • Custom brackets and mounting hardware — structural brackets, equipment mounts, motor and gearbox mounts, pipe saddles, wall supports, and shelf brackets engineered to load specifications.
  • Machinery components and replacement parts — machine guards, wear plates, conveyor components, gearbox mounts, shaft collars, and custom replacement parts reverse-engineered from samples.
  • Industrial enclosures and panels — NEMA-rated electrical enclosures, control panel boxes, junction boxes, equipment housings, and cable management components.
  • Wear parts and hardfaced components — AR400 and AR500 wear plates, chute liners, bucket edges, scraper blades, and guide rails for high-abrasion applications.
  • Structural and load-bearing components — structural gussets, stiffeners, base plates, connection plates, and lifting lugs built to AWS D1.1 standards.
  • Custom fixtures, jigs, and tooling — assembly fixtures, inspection jigs, assembly aids, and production tooling designed for repeatability and throughput.
  • Flanges, plates, and connectors — custom flanges, adapter plates, mounting plates, spacer plates, and transition connectors with ANSI or custom bolt patterns.
  • Guards, shields, and safety components — OSHA-compliant machine guards, point-of-operation shields, barrier panels, and lockout enclosures.
  • Electronic and panel hardware — front panels, rack mount chassis, heat sinks, PCB supports, and custom hardware for electronics manufacturers.
  • Marine and offshore components — corrosion-resistant stainless and aluminum parts for dock hardware, vessel fittings, and offshore equipment.
  • HVAC and sheet metal components — custom ductwork, transitions, dampers, baffles, and sheet metal parts for mechanical contractors.

Industries Served by Our Precision Manufacturing

We manufacture precision parts for a diverse range of industries. In the oil and gas sector, we produce skid frames, pipe support clamps, valve guards, control panel enclosures, and well site safety components. For construction and contracting, we fabricate structural brackets, architectural metal panels, stair and railing components, and equipment mounting frames. Manufacturing and industrial clients order machine guards, conveyor components, replacement wear parts, and production fixtures. In agriculture and ranching, we build equipment brackets, livestock panel components, feeder hardware, and implement wear parts. The food processing industry relies on us for sanitary stainless enclosures, conveyor components, and food-grade guards. We also serve transportation with trailer brackets and load restraint hardware, aerospace and defense with precision brackets and aluminum structural components, and HVAC and mechanical contractors with custom ductwork, dampers, and equipment platforms.

Why Choose Our Precision Manufacturing Services

What sets Perfect Metal Designs apart from commodity cut shops is our commitment to engineering-grade quality on every order. We are not a high-volume stamping house — we are a precision fabrication partner that treats every part, whether a single prototype or a batch of five hundred, with the same attention to dimensional accuracy and finish quality.

  • No minimum order quantity — we cut single prototype parts as readily as production runs.
  • Fast quoting — simple parts quoted within hours, complex jobs within one business day.
  • 1 to 5 day lead times on most orders, with rush service available.
  • In-house capabilities — cutting, forming, assembly, and finishing all under one roof. No subcontracting means no delays and no quality loss.
  • Material stock on hand — common grades of mild steel, stainless, and aluminum kept in inventory for immediate start on your order.
  • 100% dimensional inspection — every part checked against your drawing before shipment.
  • Material certifications available — material test reports and heat lot traceability on request.
  • Nationwide shipping — local pickup in New Braunfels, TX or boxed and shipped anywhere in the USA.

How to Order Custom Precision Parts

Ordering precision manufactured parts from Perfect Metal Designs is straightforward. Send us your files — DXF, DWG, PDF, SVG, AI, or STEP/IGES for 3D reference. If you do not have a CAD file, send us a sketch, a photo, or dimensional notes and our team will create production-ready drawings at no additional charge. We review every file for manufacturability and material optimization before quoting. Once approved, your parts move into production with full quality documentation. Most orders ship within 1 to 5 business days. Call us at 512-569-1137 or request a quote online to get started.

Precision Manufacturing vs. Sign Making

While Perfect Metal Designs is well known for custom metal signs, precision industrial part manufacturing represents a significant and growing portion of our business. The same custom cutting, forming, and finishing capabilities that produce beautiful signs also produce functional industrial components to engineering tolerances. The difference is in the specification — signs are designed for aesthetics and durability, while industrial parts are designed for function, fit, and load-bearing performance. We have the equipment, the expertise, and the quality processes to deliver both. Whether you need a ranch gate sign or a batch of precision-cut machinery brackets, the same shop, the same team, and the same quality standards apply.

Send Us Your Drawings

DXF, DWG, PDF, sketch, or sample — we will quote your precision parts within hours and build them to spec.

No minimums · Quote in hours · Custom assembly · Ships anywhere in the USA

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